Custom Foam Cushions

Quality and innovation in every product—that’s what you can expect to find at Foamcraft USA.

As a custom cushioning products fabricator, Foamcraft USA specializes in designing and engineering a wide variety of custom foam products including custom foam cushions. Custom foam cushions are used in furniture, bedding, and padding, as well as spring floor subflooring and matting commonly found in dance and exercise studios.

From start to finish, the experts at Foamcraft USA guide customers in choosing the right materials and designs to meet their cushioning needs.

Foam Cushioning Materials

With such a broad range of uses for foam cushioning, the material used to engineer each product is key. Foamcraft USA offers multiple foam materials to best-fit customers’ unique product needs. These materials include:

Cushioning Cut

In addition to what materials are used in foam cushioning, how these materials are cut is also a vital consideration. Foamcraft USA offers an array of in-house foam cutting capabilities, each with boasting their benefits to best meet customers’ specific needs. When it comes to cushioning, die and contour cutting are ideal.

  • Die-cutting is the process of stamping foam parts using “dies” (steel ruled tools) on a punch press. Foamcraft USA utilizes multiple punch press machines—including clicker presses, hydraulic presses, and rotary die-cutting machines—to further customize cuts.
  • With contour cutting, a machine is used to cut intricate patterns automatically, allowing for higher yields in less time. Foamcraft USA’s two contour cutting machines allow for versatility and high yield.

With over 50 years of expertise in the foam industry, Foamcraft USA offers peace of mind when it comes to creating the cushioning you need. From custom design services to expert product engineering, Foamcraft USA delivers premier, cost-efficient custom foam cushions every time. Contact us to request your quote for your custom cushioning fabricator needs!

Click here to Request a Quote or call us at 877.243.6262