Foam Prototyping Services

During the development phase of just about any product, more times than not, you need to see it to be sold. That’s where Foamcraft USA comes in. Foamcraft USA not only designs, engineers, and fabricates quality foam products for nearly every industry, but their expert engineers also specialize in sophisticated prototyping. Our team is also able to make a drawing as part of the prototyping process.

Prototyping Process

Even after discussing your ultimate vision in detail and reviewing materials and cuts on paper, it can be difficult to truly visualize what your product will look like in three-dimensional form. Furthermore, you need to ensure that the final product meets safety, sanitation, or even usability standards.

Foamcraft USA’s foam prototyping services ensure that your product is exactly what you need it to be before you sign off on its production. Their team has the ability to create custom foam product prototypes of nearly any product, from packaging design to cushioning.

Highlights of the prototyping process include:

  • State-of-the-art equipment and machinery
  • Curve and static load analysis
  • Single and multiple drop height engineering
  • Vibration damping
  • CAD and physical model capabilities


Materials matter when developing custom foam product prototypes. Foamcraft USA’s extensive inventory of foam varieties not only provides selection but also targeted options to meet specific needs. Materials offered include:


Foamcraft USA’s engineers are trained to advise you not only on the best foam material to use for your product but also the most cost-effective and efficient cut. The company offers a wide range of cutting capabilities, all executed in-house on state-of-the-art machinery. These cut options include:

Prototyping is an essential step in the creative process. Knowing what works—and what doesn’t—makes all of the difference. Let Foamcraft USA do the work for you. You and your customers will surely be sold. Request a quote today for your specialized foam prototyping services!

Click here to Request a Quote or call us at 877.243.6262