Polyethylene Foam Fabrication

Foamcraft USA fabricates polyethylene foam parts. Polyethylene foam is a semi-rigid, closed-cell expanded foam material in plain, anti-static, and cross-linked polyethylene foam, including polyurethane foam is too lightweight. If engineered properly, it offers multiple impact protection for any set of drop heights, weights, and G-force (rate of deceleration) combinations.

Cut Polyethylene foam parts offer a variety of advantages. This closed-cell material is tough and energy-absorbent as well as lightweight. Due to its moisture and chemical resistance, this foam will not mold or rot. It is also very easy to fabricate, so is a cost-effective option for your application.



  • Case Inserts
  • Cushioning including padding, matting, and athletic impact resistance
  • Industrial applications including Dewar caps & plugs and paint masks
  • Flotation
  • Insulation
  • Spring Sub-Flooring
  • Pouches

Polyethylene Sheets & Rolls

Foamcraft offers cut polyethylene foam parts in densities ranging from 1 to 9 pounds per cubic foot, and sold in:

  • Contoured shapes
  • Die-Cut Parts
  • Sheets
  • Rolls (including perforated rolls)
  • Pouches
  • Rounds
  • Foam End Caps
  • Cradles

Experts at polyethylene foam fabrication, our staff knows how to use these materials to their fullest potential to eliminate the breakage of your important products during handling or shipping.

Click here to Request a Quote or call us at 877.243.6262