Expanded Polystyrene Foam (EPS) Parts

polystyrene cloudFoamcraft USA produced this artistic exhibit called “clouds” for the Chicago Museum of Contemporary Art.


As an EPS & XPS Fabricator, Foamcraft USA fabricates expanded polystyrene foam parts. Custom molded foam packaging is also available for larger quantity requirements or for precision fit and performance. We offer a variety of fabrication options for polystyrene foams, including die-cutting.



What is expanded polystyrene foam?

Also known as EPS closed-cell foam, expanded polystyrene foam is a rigid material used for a range of applications, including packaging, cushioning, transportation, construction, and thermal insulation applications. Fabricated expanded polystyrene closed-cell foam mimics a custom-molded part with lower tooling costs. 

Expanded polystyrene foam is available in a versatile array of densities ranging from .75/lb to 3.0 pounds per cubic foot, and with our state-of-the-art machinery, it can be engineered to a tolerance of 1/16” to produce blocks, contoured shapes, end caps, trays, molding, and other continuous profiles.

Extruded Polystyrene (XPS)

Extruded polystyrene foam (XPS) is also available. The continuous closed-cell structure provides a smoother surface texture, high compression strength, and superb long-term thermal performance. XPS is best known for its superior resistance to moisture.

Contact us today to learn more about our EPS & EPS foam fabrication capabilities. 

Click here to Request a Quote or call us at 877.243.6262